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RCA Files for Smurfit Westrock - Covington Mill

Downloads

Below are the handouts and files used in the Root Cause Analysis training at the Covington Mill.

Seminar PowerPoint Slides

1 - Course Intro and Rel Overview (pdf)

Download

2 - Prioritizing Analysis Candidates (pdf)

Download

3 - Organizing the Team (pdf)

Download

4 - Data Collection (pdf)

Download

5 - Analysis Tools (pdf)

Download

6 - Executing Corrective Actions (pdf)

Download

7 - Tips and Next Steps (pdf)

Download

Class Exercises

Covington IND RCA Self Assessment Tool 02-18-25 (xlsx)Download
Chronic Failure Listing -08/06/2025 (jpeg)Download
Cooling Tower Piping Diagram and Problem Statement (jpeg)Download
Cooling Tower Piping Logic Tree (jpeg)Download
PB1 Ash Silo Logic Tree (jpeg)Download
Chronic Failure List - August 6, 2025 (jpeg)Download
Triggered Failure List - August 6, 2025 (jpeg)Download
PB1 Ash Silo Logic Tree - EasyRCA (png)Download

Class Exercises - May 12-14, 2026

Covington RCA - May 12-14 2026 - Class Exercises (pptx)

Download

Covington RCA - May 12-14 2026 - Class Photos (pptx)

Download

Handouts

Interviewing Guidelines.7.7.23 (pdf)Download
Psychological Safety.Edmonson.22 (JPG)Download
Prelical - RCA Procedure (docx)Download
Chronic Failure Prioritization Worksheet (pdf)Download
Data Collection Form (pdf)Download
Verification Log Worksheet (pdf)Download
Reliability Calculations for Weibull - Prelical Solutions (xlsx)Download

Logic Tree Examples

Cooling Tower Fan Motor Failure (png)Download
Industry Example (png)Download
LDM - Contamination (png)Download
RCA on RCA (png)Download

Prelical YouTube Page

Visit Us on YouTube

For more informational videos on Root Cause Analysis and other Reliability related topics, please visit us on our YouTube site.  Click the YouTube logo or click here.  Remember to subscribe our YouTube site to be alerted when we have new videos and content.

Equipment Cause and Prevention Sheets

Air Cooled Heat Exchanger (pdf)Download
Centrifugal Compressor (pdf)Download
Centrifugal Pump (pdf)Download
Electric Motor (pdf)Download
Fan (pdf)Download
Fired Heater (pdf)Download
Gearbox (pdf)Download
Industrial Piping Systems (pdf)Download
Pressure Vessel (pdf)Download
Reciprocating Compressor (pdf)Download
Shell and Tube Heat Exchangers (pdf)Download
Tank (pdf)Download

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