Maintenance and Reliability Solutions

 The Manufacturing Game® simulation two-day workshops create a lasting reliability culture through Systems Thinking, Cross Functional Behavior and Defect Intolerance. 

• TMG’s high touch,” “high tech” learning laboratory is actually a
  4′ x 5′ board game with 3 roles to play:
  Operations, Maintenance, and Business Services.
• The object is to satisfy customer demand by producing and shipping the quality finished product without hurting people or the environment, returning a profit to the company.

 A Practical Reliability Assessment (PRA) is to determine the current status of a site as it is related to the various components of the Practical Reliability Model. 

These include categories of Strategy, Execute and Evaluate. The assessment is conducted by seasoned industry professionals in the form of live interviews with site personnel, documentation reviews, maintenance data analysis and maintenance/reliability meeting attendance. 

Asset Criticality is the process of defining the overall importance of an asset in a plant/mill. It is typically based on the likelihood and consequence of a significant failure mode occurring. A comprehensive analysis will look at the impacts on safety, environmental, production and cost. 

 To achieve reliable equipment performance, it’s crucial to execute the right tasks at the appropriate time, using the correct materials and involving the right personnel. By creating risk-based asset strategies, you can proactively address failure modes and mitigate risks within your facility. Our experts are here to assist you in developing practical asset strategies that drive positive business outcomes. 

Are you still collecting data on old fashion check sheets?  Get the most out of your operations team by outfitting them with the tools and technologies to identify equipment issues early, and to be able to address them before they cause costly downtime.

Managing a large industrial maintenance department is a complex job.  This is especially true when you have to manage the huge numbers of maintenance cost transactions that are involved.  If you are struggling with managing your maintenance finances, we can help you develop strategies to improve reliability, while meeting your financial commitments.

From work identification to planning, scheduling and execution, we can help ensure your team is prepared to succeed in the complex world of industrial maintenance

Reliability is probably the best investment you can make in an industrial facility.  It is one of the few investments you can make that simultaneously improves equipment availability, while driving down maintenance costs.  Let our team of experts and partners work with you to develop your team's expertise to achieve the tremendous benefits of a high functioning reliable plant.